Pack International heeft met succes een complete perslijn geleverd aan PGS - Nails of Flanders. Deze turnkey installatie markeert een belangrijke mijlpaal voor PGS in hun productie modernisering.
Complete Perslijn Configuratie
Weingarten ARP 250 Excentrische Pers
Hoofdspecificaties:
- Type: Weingarten ARP 250
- Technologie: Excentrische pers
- Drukk racht: 250 ton (2500 kN)
- Hoge precisie constructie
- Betrouwbare performance
Kenmerken:
- Rigid frame design
- Precise slide guiding
- Overload protection
- Energy efficient operation
Tomac 3-in-1 Bandaanvoer
Series Straightener Feeding-Uncoiler:
- Geïntegreerd haspel systeem
- Richtmachine
- Voedingsinstallatie
- All-in-one compact design
Voordelen:
- Space saving
- Efficient material flow
- Consistent quality
- Easy operation
Fongei Schrapafvoerband
Scrap Discharge Conveyor:
- Automatische schrap afvoer
- Onder de pers gemonteerd
- Continuous operation
- Clean working environment
Features:
- Adjustable speed
- Robust construction
- Low maintenance
- Reliable performance
Veiligheidsafrastering
Safety Fencing:
- Complete perimeter protection
- Access gates
- Interlocked guards
- Operator safety
Compliance:
- CE certified
- Safety regulations
- Risk assessment
- Documented procedures
Productie Voordelen voor PGS
Verhoogde Productie Snelheid
Impact:
- Significant snellere productie
- Hogere output per shift
- Betere doorlooptijden
- Increased capacity
Hoge Precisie
Kwaliteit:
- Tolerantie: ±0.05 mm
- Consistente afmetingen
- Excellent repeatability
- Tight quality control
Verbeterde Veiligheid
Safety Benefits:
- Protected work area
- Reduced accident risk
- Ergonomic operation
- Operator confidence
Kostenbesparingen
Economisch:
- In-house productie van onderdelen
- Minder uitbesteding
- Lagere kosten per deel
- Better margin control
Weingarten ARP Serie
Duitse Engineering Excellence
Weingarten staat bekend om:
Kwaliteit:
- Precision engineering
- High-quality materials
- Rigorous testing
- Proven reliability
Innovation:
- Advanced technology
- Energy efficiency
- User-friendly controls
- Modern design
Support:
- Global service network
- Technical expertise
- Spare parts availability
- Training programs
Tomac Material Handling
3-in-1 Series Concept
Geïntegreerde Oplossing:
Haspel (Uncoiler):
- Motorized expansion mandrel
- Coil weight capacity: varies by model
- Automatic coil loading ready
- Adjustable tension
Richtmachine (Straightener):
- Multi-roller design
- Flatness correction
- Stress relief
- Material preparation
Voeder (Feeder):
- Servo motor driven
- Programmable lengths
- High accuracy
- Fast operation
Taiwanese Quality
Tomac biedt:
- Excellent price/quality ratio
- Reliable technology
- Good after-sales support
- Worldwide installations
Fongei Scrap Handling
Italian Design
Fongei specializes in:
Scrap Conveyors:
- Various models and sizes
- Custom configurations
- Robust construction
- Low maintenance
Production Volume:
- Circa 2000 belts per month
- Proven track record
- Standard and custom
- Quick delivery
Applications:
- Blanking lines
- Stamping operations
- Progressive die presses
- General scrap removal
PGS - Nails of Flanders
Company Profile
PGS specializes in:
- Nail production
- Fastener manufacturing
- Metal components
- Quality products
Strategic Benefits
Met Nieuwe Perslijn:
- Capacity expansion
- Product development
- Cost reduction
- Market competitiveness
Installation Process
Project Phases
1. Engineering:
- Layout design
- Equipment selection
- Integration planning
- Safety analysis
2. Manufacturing:
- Equipment preparation
- Quality inspection
- Pre-testing
- Documentation
3. Installation:
- Transport to site
- Foundation preparation
- Equipment assembly
- Connection and alignment
4. Commissioning:
- System testing
- Process validation
- Production trials
- Fine-tuning
5. Training:
- Operator instruction
- Maintenance training
- Safety procedures
- Troubleshooting
Technical Integration
Material Flow
Complete Process:
- Coil op haspel
- Through straightener
- Into feeder
- To press
- Scrap to conveyor
- Parts to collection
Automation Level:
- Integrated control
- Synchronized operation
- Minimal manual intervention
- Efficient workflow
Control System
Integration:
- Coordinated start/stop
- Production monitoring
- Counter functions
- Status indicators
Safety Systems
Multi-Level Protection
Primary Safety:
- Light curtains
- Two-hand control
- Safety PLCs
- Emergency stops
Secondary Protection:
- Physical guarding
- Interlock gates
- Warning signs
- Safety mats
Tertiary Measures:
- Training protocols
- Safety procedures
- Regular inspections
- Maintenance programs
Production Flexibility
Versatile Operation
Capabilities:
- Various part sizes
- Different materials
- Multiple tools
- Product range expansion
Quick Changeover:
- Tool change systems
- Adjustable settings
- Recipe management
- Minimal downtime
Quality Control
Precision Manufacturing
Weingarten ARP 250:
- Slide parallelism
- Consistent pressure
- Tight tolerances
- Reliable performance
Tomac Feeding:
- Accurate length
- Consistent positioning
- Material straightness
- Feed reliability
Maintenance & Support
Comprehensive Service
Pack International provides:
Preventive Maintenance:
- Regular inspections
- Lubrication programs
- Wear parts monitoring
- Performance optimization
Corrective Support:
- Technical hotline
- On-site service
- Emergency response
- Spare parts supply
Training:
- Operator refreshers
- Advanced techniques
- New staff training
- Best practices
Future Outlook
Growth Platform
Deze investering biedt PGS:
- Production capacity growth
- Technology advancement
- Quality improvement
- Market opportunities
Continuous Improvement
Focus on:
- Process optimization
- Efficiency gains
- Cost reduction
- Innovation
Technological Advancement
Modern Equipment
Benefits for PGS:
- State-of-the-art technology
- Energy efficiency
- Reliability
- Future-proof investment
Industry 4.0 Ready
Capabilities:
- Data logging
- Performance monitoring
- Connectivity options
- Upgrade potential
Geïnteresseerd in een complete perslijn? Neem contact met ons op voor meer informatie over turnkey press line solutions.